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Case Studies

Space

 

Immersion/Ultrasonic Cleaning


Space 3D Printed Titanium Components

Product: AquaVantage 815GD
Parts Cleaned: Various components
Removing What: Printing particulate, hydrocarbon oils from machining
Scenario: LOX requires critically cleaned components

Durafoam GF 3D Printed Space Components

Product: AquaVantage 815 GD
Parts Cleaned: Various aerospace alloys
Removing What: Hangsterfers S787
Scenario: Oil removal for further processing

Spray Wash


Space Solid Rocket Motors

Product: AquaVantage 1990 GD
Parts Cleaned: Various SRM components
Removing What: Debris, hydrocarbon oils from processing
Scenario: Prior to bonding

Space Tubing

Product: AquaVantage 1990 GD
Parts Cleaned: Various tubing components
Removing What: Debris, hydrocarbon oils from processing
Scenario: Critical cleaning requirements-LOX

Space Engine Components

Product: AquaVantage 1990 GD
Parts Cleaned: Various engine components
Removing What: Debris, hydrocarbon oils from machining
Scenario: LOX requires critically cleaned components

Satellite Launch System Components

Product: AquaVantage 1990 GD
Parts Cleaned: Aluminum pieces used in satellite launch systems; substrates requiring reliable bonding
of insulating substrate layer.
Removing What: Debris, hydrocarbon oils from processing
Scenario: Prior to bonding, Mission critical aluminum surface and bonded layer do not tolerate any
corrosion, cleaner residue, or residual soils that would interfere with adhesion.

Miscellaneous


Durafoam GF 3D Printed Space Components

Product: AquaVantage 3887 GD
Parts Cleaned: Various aerospace alloys
Removing What: Hangsterfers S787
Scenario: Oil removal for further processing

Aerospace

 

Immersion/Ultrasonic Cleaning


Large International Aerospace Component Supplier

Product: AquaVantage 815 GD
Parts Cleaned: Multiple types of tubes; titanium and aluminum alloys
Removing What: Processing and machining oils, Particulate and process debris, Corrosion inhibitor oils
Scenario: In Process cleaning and degreasing of parts at the end of the manufacturing process prior to packaging
Equipment: 3 Tank Ultrasonic Immersion

OEM Supplier to Boeing

Product: AquaVantage 815 GD
Parts Cleaned: Manufacturing leading edge of helicopter rotor and helicopter air frame made of Aluminum 7075 and 7055
Removing What: MetDraw and Houghto-Draw oil
Scenario: In Process cleaning of parts as they travel through the manufacturing process
Equipment: 1700 Gal Immersion with eductors

Overhaul Facility

Product: Formula 815 MX
Parts Cleaned: Wheel and Brake, Starters/Generators, Beacons
Removing What: General Degreasing
Scenario: Removal of grease on wheels (Spray Bottles) and in tumble wash for small parts/bolts etc.
Equipment: Tumbler Wash

Aerospace Tubing

Product: AquaVantage 815 GD
Parts Cleaned: Various
Removing What: Magna Draw HV
Scenario: In process cleaning of parts as they travel through the manufacturing process
Equipment: Ultrasonic

Aerospace Engine OEM Repair

Product: AquaVantage 815 GD
Parts Cleaned: Turbine Engine Components
Removing What: Multiple Contaminants – MRO
Scenario: Removing Scrub Line
Equipment: Ultrasonic

Helicopter Overhaul Services

Product: AquaVantage 815 GD
Parts Cleaned: Helicopter Rear Rotor Housings
Removing What: MRO soils from a war zone
Scenario: In process cleaning of parts as they travel through the MRO process
Equipment: Immersion without Ultrasonic

OEM Supplier of Precision Bearings for Aerospace, Defense etc.

Product: 815 QR
Parts Cleaned: Various sized ball bearings
Removing What: Houghton Martemp2565, Houghton Quench K & Parks Vacuum Quench Oil
Scenario: In process cleaning of parts as they travel through the manufacturing process
Equipment: 50 gallon Ultrasonic Unit

Sheet Metal Fabrication & Machined Components for the Aerospace, Power Generation & Military Industries

Product: AquaVantage 3887 GD
Parts Cleaned: Aerospace parts, size and shape varies. Aluminum, Titanium, Stainless Steel, and Steel
Removing What: Mystik Jt6 HI-Temp Multi-purpose Grease
Scenario: In process cleaning of parts as they travel through the manufacturing process
Equipment: Immersion Tank

MRO Aircraft Engine Parts

Product: AquaVantage 3887 GD
Parts Cleaned: Magnesium
Removing What: Carbon
Scenario: Reduce labor and save time
Equipment: Immersion Cleaning

Aerospace Engine Components- OEM Supplier

Product: AquaVantage 3887 GD
Parts Cleaned: Aluminum parts in defense and aerospace industry
Removing What: Heavy oils, Zyglo penetrant and waxes
Scenario: In process cleaning of parts as they travel through the manufacturing process
Equipment: System Technologies Tank

815 GD Engine Component Manufacturer FPI Prep.

Product: AquaVantage 815 GD
Parts Cleaned: Airframe and turbine engine parts; titanium, nickel alloy, stainless and aluminum
Removing What: Machining coolants
Scenario: Preparation for NDT; soils must be thoroughly removed, and detergent may not leave residue, so that cracks are not masked in the subsequent NDT process
Equipment: 500L, immersion with mechanical agitation (recirculation pump)

815 GD Turbine Blade Facility FPI Prep

Product: AquaVantage 815 GD
Parts Cleaned: Turbine Blades
Removing What: Coolants and Lubricants
Scenario: Inspection & Repair of turbine blades, prep for FPI
Equipment: OMEGASONICS 33 gallon

International Airframe Parts Maker

Product: AquaVantage 815GD-NF
Parts Cleaned: Multiple parts, 2024 AI airframe fuselage skin panels,
fairings, winglets, as well as other airframe parts.
Removing What: Processing and machining oils, particulate and process
debris, corrosion inhibitor oils.
Scenario: “In process” cleaning of parts at the end of a manufacturing process prior to de-ox and anodizing.
Equipment: Immersion Cleaning with Air Spray

Aerospace Defence Contractor

Product: AquaVantage 3887 GD
Parts Cleaned: Undisclosed – Aerospace
Removing What: Oils and Coolants
Scenario: Parts cleaned for Aerospace defense specifically for rust prevention.
Equipment: Immersion Cleaning

815 GD Turbine Component Manufacturer FPI Prep.

Product: AquaVantage 815 GD
Parts Cleaned: Rotating Parts
Removing What: Castrol MB50
Scenario: Preparing the part surface for FPI testing.
Equipment: Crest

Spray Wash


OEM supplier to Boeing, Cessna, Pratt & Whitney

Product: AquaVantage 1696 GD
Parts Cleaned: Aluminum T3 and T6
Removing What: WD-40 and light oil
Scenario: In process cleaning of parts as they travel through the manufacturing process
Equipment: Walk-in 1800 Gal Spray Wash

Designer of Military Weapons, Munitions, and Electronic Warfare Sub-systems

Product: AquaVantage 3887 GD
Parts Cleaned: Weapon Parts / Aluminum
Removing What: Machine Oils used in Cutting Parts
Scenario: Remove impurities so final finishing process can be done
Equipment: Dishwasher

Tool & Machine Shop for Aircraft Engines etc.

Product: AquaVantage 3887 GD
Parts Cleaned: Precision Turning, Milling & Assembly of Aircraft Engine & Helicopter parts
Removing What: Hocut 795-B cutting oil
Scenario: In process cleaning of parts as they travel through the manufacturing process
Equipment: Spray Wash Cabinet

Aerospace Supplier

Product: AquaVantage 1990 GD
Parts Cleaned: Aluminum, Stainless Steel, Titanium, Polyimide, Mostly laminated but some solid
Removing What: Grease, Machine oil, Inks, Label adhesives, Water Jet sludge, Coolant, Shop dust, Fingerprints
Scenario: Final clean before identification marking and packaging
Equipment: Conveyor Washer

Spray Wash Process to Clean Inconel and Titanium Rotating Parts Prior to FPI

Product: AquaVantage 3887 GD
Parts Cleaned: Rotating Jet Engine Parts
Removing What: Mostly coolants, lubricants, Zyglo.
Scenario: Parts must cleaned after every operation by a GE approved cleaner to a GE spec.
Equipment: Spray Wash Cabinet

815 GD Aerospace Component Manufacturer FPI Prep.

Product: AquaVantage 815 GD
Parts Cleaned: Oil pumps from field (MRO) disassemble and rebuild
Removing What: Several petroleum lubricants specified for pumps, some burnt on carbon
Scenario: Preparing surfaces for FPI testing
Equipment: 3 Stage RAMCO- Turbo/Stroke no sonics

1990 GD Aerospace MRO Wheels & Brakes

Product: AquaVantage® 1990 GD
Parts Cleaned: Aircraft Wheels
Removing What: Particulate matter, grease, brake dust and soil film
Scenario: Compliance with FAA wheel & brake inspection and overhaul guidelines
Equipment: Jenfab In-Line Front Loading Spray Washer

1990 GD Manufacturer of Critical Performance Products TCE Replacement

Product: AquaVantage® 1990 GD
Parts Cleaned: Aluminum, for aerospace industry.
Removing What: Cutting oils, dirt, grease
Scenario: Cleaning required prior to the next stage in the manufacturing process
Equipment: Unknown Washer

3887 GD Deburring Contaminiation Removal Engine Components

Product: AquaVantage® 3887 GD
Parts Cleaned: Pratt & Whitney Blades for turbine engines, Aluminum (4140)
Removing What: Castrol MB50 Coolant
Scenario: To remove the deburring contamination, which requires a Pratt & Whitney approved degreasing chemistry
Equipment: Jenfab 360-2

3887 GD Inconel and Titanium Rotating Parts FPI Prep

Product: AquaVantage® 3887 GD
Parts Cleaned: Rotating Jet Engine Parts
Removing What: Mostly coolants, lubricants, FPI/Zyglo
Scenario: Parts must cleaned after every operation by a GE approved cleaner to a GE spec.
Equipment: 1 Kemec, 5 Better Engineering, 3 Stoelting, all cabinet washers.

Miscellaneous


Aerospace OEM

Product: MP 1793
Parts Cleaned: Aerostructures, landing gear, gear boxes, air control systems
Removing What: Removing Zyglo in FPI Process prior to applying developer in FPI Process
Scenario: To check for defects/cracks in large parts that can’t be immersed
Equipment: Manual Cleaning

ShopVantage®

 

CNC Manufacturer

Product: AquaVantage 815 GD
Parts Cleaned: Aluminum / Stainless Steel / Copper
Removing What: Machine Oils used in Cutting Parts
Scenario: Customers require parts to be cleaned for delivery
Equipment: Blackstone – Ultrasonic Cleaner WRD-1414

Sheet Metal Fabricator

Product: Formula 815 MX
Parts Cleaned: Welded Sheet Metal Assemblies
Removing What: Lubricants
Scenario: Cleaning of assemblies prior to further assembly or shipping to customer
Equipment: Miraclean Ultrasonic System

Manufacture of Precision Deep Drawn Metal Components

Product: AquaVantage 3800 GD
Parts Cleaned: Deep Drawn Metal Components
Removing What: Castrol Bio Lube DF Heavy Draw
Scenario: Remove lubricants prior to plating/heat treating or between operations
Equipment: Jenfab 360-2

Heat Treater – Orange, CA

Product: MP 1793
Parts Cleaned: Steel, Aluminum, and others
Removing What: Cutting , and machine oils , other residues
Scenario: The customer specializes in Heat Treating, Brazing, Finishing and Coatings for Metal Industrial Parts. Currently they use our 815GD in immersion tank for aqueous cleaning of parts; prior to Thermal Vac processes.
Equipment: Hand / Wipe Parts Cleaning with Acetone

Leading Manufacturer of Fire Suppression Systems

Product: AquaVantage 3800 GD
Parts Cleaned: Fire Depression Equipment
Removing What: Blazo Cut 935 Coolant
Scenario: In process cleaning of parts as they travel through the manufacturing process
Equipment: Conveyor type spray washer

Manufacturer of High-Vacuum Process Vessels Used in Semiconductor Production Equipment.

Product: AquaVantage 815GD
Parts Cleaned: Large parts of the process vessels, stainless steel
Removing What: Particulate and low-level ionic contamination, very minimal oil
Scenario: Satisfying testing of the vessel parts for outgassing performance
Equipment: 2 separate wash processes, 200L ultrasonic, 4000L immersion

ISTC Fact Sheet: Solvent Elimination

Product: AquaVantage 1990 GD
Parts Cleaned: Variety of machining operations on all metals
Removing What: Cutting oils
Scenario: Replacing solvent with aqueous detergent at a small metal fabricator
Equipment: Spray wash cabinet

815 QR Plastic Injection Molding Service Injection Molds

Product: AquaVantage® 815 QR
Parts Cleaned: Steel Molds
Removing What: Resin build-up, gassing
Scenario: As a part of mold maintenance to ensure functionality
Equipment: Ultrasonic Washer

3843 GD Heat Treating Facility Prior to Heat Treat

Product: AquaVantage® 3843 GD
Parts Cleaned: Job Shop – Various
Removing What: Oils and Lubricants
Scenario: Parts need to be free of oil before going into furnace to prevent smoke and possible fire.
Equipment: McLaughlin Furnace Group

Transportation

 

Immersion/Ultrasonic


Engine Rebuild Facility

Product: Formula 815 QR-DF
Parts Cleaned: Engine parts
Removing What: Heavy carbon
Scenario: In process cleaning of engine parts as they rebuild the engines using the engine blocks and parts to put back in the large trucks, ships, etc.
Equipment: 150 gal. Ultrasonic Tank

Racing Engines

Product: AquaVantage 3887 GD
Parts Cleaned: High End Engine Blocks (Graphite Iron Blocks, Titanium Valves)
Removing What: Carbon, Grease, Transmission Fluids
Scenario: Build and rebuild $50K plus racing engines
Equipment: 180 Gallon Ultrasonic Part Cleaner

Custom Motorcycle Shop/Harley Seller

Product: AquaVantage 815 GD
Parts Cleaned: Chrome parts, engine parts, carburetors
Removing What: carbon, old gas , corrosion
Scenario: Service/repair…online used parts business
Equipment: Omegasonics Pro Plus Model 5028-33Gal

Marine & Auto Engine Cylinder Blocks & Heads

Product: Alkaline Deruster HD
Parts Cleaned: Blocks and heads from many kinds of internal combustion engines.
Specific Metals: Ferrous metal
Removing What Soil: Rust, carbon, paint.
Why: Rebuilding the engine requires very thorough removal of heavy soils.
Improvements Sought: Heavy soils are difficult to remove quickly and thoroughly

Auto Intake Manifold Cleaning

Product: AquaVantage 815 GD-NF
Parts Cleaned: Automotive intake manifold. Various models and sizes.
Specific Metals: Cast Aluminum.
Removing What Soil: Oil, particulate, carbon, ambient soils.
Why: Cleaning can be expensive and problematic; incorrect cleaning will damage part or fail to clean.
Current Process: Various.
Improvements Sought: Fast effective on-site way to clean at repair shop.

Diesel Particle Filter Cleaning & Overhaul

Product: AquaVantage 815 QR-NF
Parts Cleaned: Diesel Particle Filters, various models and sizes from Ford Focus/Volvo V50 to commercial excavator.
Specific Metals: Materials typically Stainless Steel, Ceramic, Binder. Highly alkaline chemistry can dissolve binder.
Removing What Soil: Particulate, carbon, ambient soils. Frequently so clogged that water can’t be poured through the filter. Mild chemistry ineffective against soils.
Why: Cleaning can be expensive and problematic; incorrect cleaning will damage part or fail to clean.
Current Process: Typically discarded and replaced (cost from <US$ 1,000 to US$ 8,000) or sent to specialist overhaul shop.
Improvements Sought: On-site way to clean at repair shop.

Stainless Steel Filter Housing

Product: KR #25A
Parts Cleaned: Filter Housing for Ballast water from ocean-going ship
Specific Metals: 316 Stainless Steel
Removing What Soil: Oxide/Surface Corrosion, Oil, hard water and other ambient
scale, ambient soils.
Why: Cleaning can be expensive and problematic; incorrect cleaning will damage part or fail to clean.
Prior Processing: Flushing, commodity acid cleaning, other
Improvements Sought: Fast and thorough soil removal taking advantage of ultrasonic
cleaning at repair shop, for longer cleaner life.

Automotive Tubes Manufacturer

Product: AquaVantage 815GD
Parts Cleaned: Condenser and evaporator components that are used in automotive air conditioning systems
Specific Metals: Aluminum
Removing What Soil: Various metalworking fluids used in bending, flaring, etc. Insoluble in water (separable) .
Flared sections can trap oils and impede cleaning.
Why: Parts must be degreased before assembly

Spray Wash


Engine Overhaul Facility

Product: AquaVantage 224
Parts Cleaned: Heavy equipment parts and engines
Removing What: Baked on carbon and grease
Scenario: They overhaul and repair Caterpillar, Deere,and other construction equipment
Equipment: Spray Wash System Cuda 2530

Rebuild Facility

Product: AquaVantage 515 DD
Parts Cleaned: HD Transmissions, Transfer Cases, Engines, Etc.
Removing What: Carbon, Grease, Transmission Fluids
Scenario: Re-manufacture and Distribute Transmissions, Transfer Cases, Differentials and Clutches, OE Re-manufacture for Mopar HD Transmissions
Equipment: 100 gal spray cabinet washer

Racing Engines (NASCAR)

Product: AquaVantage 3887 GD
Parts Cleaned: Engine Castings, Valve Train, Other Engine Components
Removing What: Honing Oils, Coolants, Corrosion Inhibitors
Scenario: Supply Cleaning Chemistry and Cleaning Support
Equipment: Spray Wash & Immersion

Rebuild Facility

Product: AquaVantage 515 DD
Parts Cleaned: Engine Parts
Removing What: Heavy Carbon
Scenario: In process cleaning of engine parts as they rebuild the engines using the engine blocks and parts to put back in the large trucks, ships, etc.

Equipment: 250 gal spray cabinet washer

OEM supplier to Toyota

Product: SolVantage MP 1793
Parts Cleaned: Bolt threading machines made of steel
Removing What: Cutting oil and heavy rust preventative
Scenario: Rotating maintenance cleaning of bolt cutting machines in large plant
Equipment: Spray Wash