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Case Studies – BHC
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Case Studies

Our Process Improves Your Process

Case Studies

Space & Aerospace

 

Immersion/Ultrasonic Cleaning


Large International Aerospace Component Supplier

Product: AquaVantage 815 GD
Parts Cleaned: Multiple types of tubes; titanium and aluminum alloys
Removing What: Processing and machining oils, Particulate and process debris, Corrosion inhibitor oils
Scenario: In Process cleaning and degreasing of parts at the end of the manufacturing process prior to packaging
Equipment: 3 Tank Ultrasonic Immersion

OEM Supplier to Boeing

Product: AquaVantage 815 GD
Parts Cleaned: Manufacturing leading edge of helicopter rotor and helicopter air frame made of Aluminum 7075 and 7055
Removing What: MetDraw and Houghto-Draw oil
Scenario: In Process cleaning of parts as they travel through the manufacturing process
Equipment: 1700 Gal Immersion with eductors

Overhaul Facility

Product: Formula 815 MX
Parts Cleaned: Wheel and Brake, Starters/Generators, Beacons
Removing What: General Degreasing
Scenario: Removal of grease on wheels (Spray Bottles) and in tumble wash for small parts/bolts etc.
Equipment: Tumbler Wash

Aerospace Tubing

Product: AquaVantage 815 GD
Parts Cleaned: Various
Removing What: Magna Draw HV
Scenario: In process cleaning of parts as they travel through the manufacturing process
Equipment: Ultrasonic

Aerospace Engine OEM Repair

Product: AquaVantage 815 GD
Parts Cleaned: Turbine Engine Components
Removing What: Multiple Contaminants – MRO
Scenario: Removing Scrub Line
Equipment: Ultrasonic

Helicopter Overhaul Services

Product: AquaVantage 815 GD
Parts Cleaned: Helicopter Rear Rotor Housings
Removing What: MRO soils from a war zone
Scenario: In process cleaning of parts as they travel through the MRO process
Equipment: Immersion without Ultrasonic

OEM Supplier of Precision Bearings for Aerospace, Defense etc.

Product: 815 QR
Parts Cleaned: Various sized ball bearings
Removing What: Houghton Martemp2565, Houghton Quench K & Parks Vacuum Quench Oil
Scenario: In process cleaning of parts as they travel through the manufacturing process
Equipment: 50 gallon Ultrasonic Unit

Sheet Metal Fabrication & Machined Components for the Aerospace, Power Generation & Military Industries

Product: AquaVantage 3887 GD
Parts Cleaned: Aerospace parts, size and shape varies. Aluminum, Titanium, Stainless Steel, and Steel
Removing What: Mystik Jt6 HI-Temp Multi-purpose Grease
Scenario: In process cleaning of parts as they travel through the manufacturing process
Equipment: Immersion Tank

MRO Aircraft Engine Parts

Product: AquaVantage 3887 GD
Parts Cleaned: Magnesium
Removing What: Carbon
Scenario: Reduce labor and save time
Equipment: Immersion Cleaning

Aerospace Engine Components- OEM Supplier

Product: AquaVantage 3887 GD
Parts Cleaned: Aluminum parts in defense and aerospace industry
Removing What: Heavy oils, Zyglo penetrant and waxes
Scenario: In process cleaning of parts as they travel through the manufacturing process
Equipment: System Technologies Tank

Spray Wash


OEM supplier to Boeing, Cessna, Pratt & Whitney

Product: AquaVantage 1696 GD
Parts Cleaned: Aluminum T3 and T6
Removing What: WD-40 and light oil
Scenario: In process cleaning of parts as they travel through the manufacturing process
Equipment: Walk-in 1800 Gal Spray Wash

Designer of Military Weapons, Munitions, and Electronic Warfare Sub-systems

Product: AquaVantage 3887 GD
Parts Cleaned: Weapon Parts / Aluminum
Removing What: Machine Oils used in Cutting Parts
Scenario: Remove impurities so final finishing process can be done
Equipment: Dishwasher

Tool & Machine Shop for Aircraft Engines etc.

Product: AquaVantage 3887 GD
Parts Cleaned: Precision Turning, Milling & Assembly of Aircraft Engine & Helicopter parts
Removing What: Hocut 795-B cutting oil
Scenario: In process cleaning of parts as they travel through the manufacturing process
Equipment: Spray Wash Cabinet

Miscellaneous


Aerospace OEM

Product: MP 1793
Parts Cleaned: Aerostructures, landing gear, gear boxes, air control systems
Removing What: Removing Zyglo in FPI Process prior to applying developer in FPI Process
Scenario: To check for defects/cracks in large parts that can’t be immersed
Equipment: Manual Cleaning

Sheet Metal Fabricator

Product: Formula 815 MX
Parts Cleaned: Welded Sheet Metal Assemblies
Removing What: Lubricants
Scenario: Cleaning of assemblies prior to further assembly or shipping to customer
Equipment: Miraclean Ultrasonic System

Manufacture of Precision Deep Drawn Metal Components

Product: AquaVantage 3800 GD
Parts Cleaned: Deep Drawn Metal Components
Removing What: Castrol Bio Lube DF Heavy Draw
Scenario: Remove lubricants prior to plating/heat treating or between operations
Equipment: Jenfab 360-2

Heat Treater – Orange, CA

Product: MP 1793
Parts Cleaned: Steel, Aluminum, and others
Removing What: Cutting , and machine oils , other residues
Scenario: The customer specializes in Heat Treating, Brazing, Finishing and Coatings for Metal Industrial Parts. Currently they use our 815GD in immersion tank for aqueous cleaning of parts; prior to Thermal Vac processes.
Equipment: Hand / Wipe Parts Cleaning with Acetone

Leading Manufacturer of Fire Suppression Systems

Product: AquaVantage 3800 GD
Parts Cleaned: Fire Depression Equipment
Removing What: Blazo Cut 935 Coolant
Scenario: In process cleaning of parts as they travel through the manufacturing process
Equipment: Conveyor type spray washer

Racing Engines

Product: AquaVantage 3887 GD
Parts Cleaned: High End Engine Blocks (Graphite Iron Blocks, Titanium Valves)
Removing What: Carbon, Grease, Transmission Fluids
Scenario: Build and rebuild $50K plus racing engines
Equipment: 180 Gallon Ultrasonic Part Cleaner

Custom Motorcycle Shop/Harley Seller

Product: AquaVantage 815 GD
Parts Cleaned: Chrome parts, engine parts, carburetors
Removing What: carbon, old gas , corrosion
Scenario: Service/repair…online used parts business
Equipment: Omegasonics Pro Plus Model 5028-33Gal

Spray Wash


Engine Overhaul Facility

Product: AquaVantage 224
Parts Cleaned: Heavy equipment parts and engines
Removing What: Baked on carbon and grease
Scenario: They overhaul and repair Caterpillar, Deere,and other construction equipment
Equipment: Spray Wash System Cuda 2530

Rebuild Facility

Product: AquaVantage 515 DD
Parts Cleaned: HD Transmissions, Transfer Cases, Engines, Etc.
Removing What: Carbon, Grease, Transmission Fluids
Scenario: Re-manufacture and Distribute Transmissions, Transfer Cases, Differentials and Clutches, OE Re-manufacture for Mopar HD Transmissions
Equipment: 100 gal spray cabinet washer

Racing Engines (NASCAR)

Product: AquaVantage 3887 GD
Parts Cleaned: Engine Castings, Valve Train, Other Engine Components
Removing What: Honing Oils, Coolants, Corrosion Inhibitors
Scenario: Supply Cleaning Chemistry and Cleaning Support
Equipment: Spray Wash & Immersion

Rebuild Facility

Product: AquaVantage 515 DD
Parts Cleaned: Engine Parts
Removing What: Heavy Carbon
Scenario: In process cleaning of engine parts as they rebuild the engines using the engine blocks and parts to put back in the large trucks, ships, etc.

Equipment: 250 gal spray cabinet washer

OEM supplier to Toyota

Product: SolVantage MP 1793
Parts Cleaned: Bolt threading machines made of steel
Removing What: Cutting oil and heavy rust preventative
Scenario: Rotating maintenance cleaning of bolt cutting machines in large plant
Equipment: Spray Wash